Omni Wheel Diverter Unit

Omni Wheel Diverter Unit Manufacturer

The Conveline Omni Wheel Diverter Unit is designed to smoothly divert, merge, transfer, or reject products on conveyor systems without interrupting the main product flow. Using low-friction omni-directional wheels, the unit enables products to move in multiple directions with minimal resistance, making it ideal for automated material handling and sorting applications. The compact modular design allows easy integration into new or existing conveyor systems while ensuring reliable, high-speed product handling.

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Specs at a Glance

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Diversion Angles: 30° / 45° / 90°
Wheel Type: Omni-directional
Frame Construction: Mild Steel Powder Coated / Stainless Steel 304
Diverter Type: Fixed / Pneumatic Lift-Type
Operation: Manual / Automatic
Control Compatibility: PLC & VFD Compatible

Key Features

Smooth 30°, 45°, and 90° product diversion
Omni-directional wheel technology for low-friction movement
High-speed and accurate product transfer
Modular design for easy installation
Compact footprint

Heavy-duty construction for continuous operation
Low maintenance and long service life
Suitable for manual or automated systems
Easily integrated with sensors and PLC controls

Applications

Carton Sorting
Distribution Centers
E-commerce Warehouses
Packaging Lines
Food & Beverage
Pharmaceutical
FMCG
Logistics & Material Handling
Manufacturing Plants
Order Fulfillment Systems

Suitable Products

Cartons
Boxes
Plastic Totes
Trays
Packages
Polybags (with suitable support)
Small Industrial Components

Options

Mild Steel Powder Coated Frame
Stainless Steel 304 Construction
Fixed or Pneumatic Lift-Type Diverter
Manual or Automatic Operation
Multiple Conveyor Widths
Sensor Integration
PLC & VFD Compatible
Custom Layout Configurations

Benefits

Increases sorting efficiency
Reduces manual handling
Improves production throughput
Gentle product handling
Easy maintenance
Modular expansion capability
Suitable for new and existing conveyor systems

CONVEYOR AUTOMATION DESIGN CONSULTING

We conceptualize, evaluate cost, and help you make the best decision about your conveyor systems and Conveyor automation investment with strategic production operations.

CLIENT SUPPORT IN CONVEYOR SYSTEM DESIGN

We over-prepare your conveyor design staff, quickly address technical issues, and help you maintain a worry-free conveyor system and automation design.

SPEC EXECUTION AND CONVEYOR DESIGN

Our experts validate workability, fill in the gaps, and manage seamless integration. Conveyor Systems operations are execution focused. Execution solutions ensures proper material handling solutions by guiding direction and ensure correct quantities remain in the pick areas which is governed by Conveyor Systems Operations.

Frequently Asked Questions

Common questions about the Conveline Omni Wheel Diverter Unit, its diversion angles, construction options, and how it integrates into automated sorting lines.

The Conveline Omni Wheel Diverter Unit diverts, merges, transfers, or rejects products on conveyor systems without interrupting the main product flow. Its low-friction omni-directional wheels let products move in multiple directions with minimal resistance, making it ideal for automated material handling and sorting. The compact modular design integrates easily into new or existing conveyor lines for reliable, high-speed handling.

The unit provides smooth product diversion at 30, 45, and 90 degrees, allowing flexible routing of cartons and packages across sorting lines. The omni-directional wheel technology delivers accurate, high-speed transfer at each angle while keeping friction low. This range of diversion angles suits carton sorting, distribution centres, and order fulfilment systems where products must be redirected precisely.

The diverter is offered with a mild steel powder-coated frame or stainless steel 304 construction to suit different environments. It is available as a fixed or pneumatic lift-type diverter, with manual or automatic operation and multiple conveyor widths. Custom layout configurations are also supported, so the unit can be matched to specific line requirements and hygiene standards.

The Omni Wheel Diverter Unit is used for carton sorting, distribution centres, e-commerce warehouses, packaging lines, and logistics or material handling operations. It also suits food and beverage, pharmaceutical, and FMCG sectors, as well as manufacturing plants and order fulfilment systems. Its heavy-duty construction supports continuous operation across these high-throughput sorting and handling applications.

Yes. The modular design allows easy installation into both new and existing conveyor systems with a compact footprint. The unit is easily integrated with sensors and PLC controls, and is PLC and VFD compatible for automated operation. It can also run in manual or automated systems, giving flexibility for staged upgrades to sorting lines.

The unit handles cartons, boxes, plastic totes, trays, and packages, along with polybags when suitable support is provided and small industrial components. Its low-friction omni-directional wheels ensure gentle product handling while maintaining high-speed, accurate transfer. This makes it well suited to e-commerce, packaging, and distribution environments that process a wide mix of product types.

Omni Wheel Diverter Unit